Home
Medical

Medical Cable Manufacturer

Custom Micro-Coaxial Cables for Medical Imaging

Koincable provides medical cable assemblies, connectors, and bulk cable solutions for MRI, CT, X-Ray, ultrasound systems, and the list goes on—supporting reliable signal integrity, durability, and seamless integration in advanced imaging devices.

Compact, lightweight design for easy routing
High heat resistance with stable electrical performance
Enhanced mechanical strength and long flex life
High-purity copper alloy construction for reliable conductivity
Compliant with UL standards and RoHS requirements

We can define and produce every element in your medical cable solution

Koincable delivers high-performance, fully traceable interconnect solutions to medical OEMs worldwide. We develop custom cables for medical equipment, designed around application requirements, device features, and specifications.

Micro-Coaxial Cable Specifications：

1. Ultra-fine Wire Design

Custom Option：Between 32 and 48 AWG

Your Benefits: Reduce cable bulk to enable more compact, flexible designs with improved routing, less installation space, and smaller, lighter assemblies.

2. Exceptional Signal Transmission

Custom Option：Transmission performance up to 8.1 GHz

Your Benefits: Achieve more stable high-speed signal transfer to improve data and image quality, reduce transmission instability, and support higher-performance system design.

3. Handle Low to High Pin Count Flexibly

Custom Option：From 4 pin to 70 pin

Your Benefits: Gain flexibility across medical device architectures and signal requirements, making it easier to adapt cable solutions as functions, interfaces, or design needs evolve.

4. Adapt to Short and Long Cable

Custom Option：From 30 mm to 1.5 m

Your Benefits: Match cable length to actual device routing paths, improving layout efficiency, reducing slack, and minimizing fit and assembly issues.

5. Support Fine-Pitch Interconnects

Custom Option：Minimum pitch down to 0.25 mm

Your Benefits: Integrate more signals within limited medical device space without overloading the design, enabling more compact and efficient system layouts.

6. Process Multiple Cable Types in One Solution

Custom Option：Coaxial, hybrid, and electronic wire options in one assembly

Your Benefits: Combine signal, power, and control into one integrated cable solution to simplify sourcing, reduce assembly complexity, and support more compact medical system design.

Specifically Designed for Medical Applications：

Cable Connectors for Ultrasound Probe Assemblies

AED & Emergency Medical Signal Connectivity

Robotic Surgery Camera Signal Transmission

Custom medical cable assembly manufacturing capabilities

High Flexibility

Excellent Impedance Controllability

Cable Harness Assembly Process

High-Performance EMC Shielding

Ready to Create Custom Medical Cable Assembly for Your Brand?

Cable Solutions Engineered for Medical Environment

Medical cable design must support strict electrical isolation and stable low-voltage performance. Koincable helps customers build cable assemblies with insulation, shielding and structural details aligned with safety-focused medical device programs.

By selecting materials such as silicone, TPE, and PTFE, your cable assemblies are built to withstand repeated EtO, autoclave, and gamma sterilization without degradation—helping you maintain performance, extend product life, and meet medical compliance requirements.

For skin-contact or patient-adjacent applications, material choice matters beyond mechanical performance. We support cable material selection paths suitable for programs that require biocompatibility-related evaluation and more controlled material compliance.

Medical environments often contain low-level signals and electrically sensitive equipment. Koincable supports shielding structures and grounding design that help reduce interference risk and improve signal stability in noise-sensitive medical systems.

Custom Medical Cable Design & Prototype Services

We start by understanding your application, signal needs, space limits, and performance targets to define the right cable from the beginning—reducing guesswork and preventing issues later.

BOM Analysis & Cost Reduction

A cable BOM is more than a parts list. It affects signal performance, flexibility, durability, assembly, and total cost. We review conductor, insulation, shielding, connector, and assembly options to define the right combination for the application and production target—not simply the highest-spec option.

Protect Signal Integrity

Poor cable design can cause signal loss, EMI, and unstable transmission. We address signal integrity early by optimizing cable structure, shielding, conductor selection, and routing—especially for high-speed, high-frequency, imaging, and other precision applications.

Design for Manufacturability

From material flexibility and handling behavior to length tolerances, routing constraints, and connector orientation, every detail is engineered to reduce assembly complexity and production risk. You get cable designs that are easier to build, easier to install, and more consistent at scale.

State-of-the-art automated custom cable production line

Design for Automated Processing

When your cable design follows consistent patterns, it becomes easier to automate—and easier to scale. You reduce manual intervention, avoid production bottlenecks, and achieve faster, more reliable output with consistent build quality from prototype to volume.

Micro-Coaxial Cable Prototype Production

Speed Up Prototype Builds

Fast prototyping helps verify fit, function, and performance earlier. Many cable issues only appear after the cable is built and installed. Koincable supports fast prototype builds to shorten validation cycles and speed up development.

Validated Before Mass Production

Through structured electrical, mechanical, and environmental testing, combined with PPAP and validation checklists, we confirm performance, durability, and manufacturability at every stage. You reduce risk, avoid costly rework, and move from sample approval to stable production with confidence.

Contact Us to Discuss Your Medical Cable Samples

Talk to our experts

Plug-in connectors

Seamless Interface Between Cable and Connector

Compatible with I-PEX, JAE, Molex, Amphonel, LEMO and Binder solutions

Broad connector compatibility helps customers reduce integration risk and keep more options open during product development. It supports easier matching with existing platforms, faster prototype decisions, and smoother migration from sample to production.

Custom Connector Based on Project Needs

When brand-specific connectors are not the best fit, we can provide customized alternative solutions based on performance requirements, budget expectations and device matching needs. You can achieve a more practical balance between functionality, cost control and supply flexibility in medical cable system development.

Comprehensive In-house Medical Cable Testing

Medical cable performance is not judged by connectivity alone.It depends on electrical stability, handling reliability, material durability and support for structured validation.

Analyzing Eye Diagrams for Signal Integrity

Validate real data transmission conditions through eye diagram testing under high-bandwidth scenarios. Ensure a wide and clean eye opening with no mask violation, providing sufficient noise margin to maintain stable, error-free signal transmission.

TDR Impedance Measurement

Control impedance across the entire transmission path within 100Ω ±10Ω using TDR verification. Eliminate reflection caused by impedance mismatch and ensure stable signal propagation in high-speed and precision electronic systems.

EMC Shielding Effectiveness Testing

Verify shielding effectiveness to maintain signal stability under strong electromagnetic interference. Ensure compliance with strict EMC requirements, enabling reliable operation in industrial and medical environments.

Transmission Stability & Skew Control

Align multi-channel signals by keeping intra-pair skew within 30–50 ps, ensuring synchronized arrival at the receiving end. Maintain a stable loss profile across high-speed transmission to eliminate timing deviation at the physical layer and prevent image distortion in vision systems.